manufacturing

Our manufacturing facility is equipped with advanced CNC machines, laser cutters, professional welders, and other advanced tools, allowing us to achieve exceptional accuracy and efficiency in every project. Our expertise extends to both Commercial and residential projects, providing solutions that are both innovative and reliable.

Industries

Our manufacturing capabilities span various industries, providing tailored solutions that meet the unique demands of each sector. Be it construction, education, government, residential or commercial applications, we have done it all and delivered services that exceed expectations.

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Construction

The construction industry relies on robust and durable materials. We provide a comprehensive range of metal products, including structural components, facade systems, and architectural metalwork, to meet the demands of modern construction projects.

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Education

Educational institutions require environments that are safe, functional, and conducive to learning. Our tailored manufacturing solutions for schools, colleges, and universities include durable structures, robust storage solutions, bespoke metal fabrication, and more.

We keep in mind the high usage and demands of educational settings while meeting stringent safety and regulatory requirements with our manufacturing. By providing reliable and long-lasting products, we help create spaces where students and educators can thrive.

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Commercial

Commercial manufacturing needs versatile and durable products that can support a variety of business operations. Our commercial cladding solutions, including modern façade solutions and Cladding rectification service.

Our products support operational goals and improve customer experience by incorporating advanced facade design and energy-efficient facades.

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Multi-Residential

We manufacture bespoke components for homes, including custom metalwork for interiors and exteriors, personalised fixtures, and high-end finishes. Our products are made to enhance the beauty and functionality of residential spaces, with a focus on durability and sustainability.

Whether it's a modern apartment block in the city or coastal residencies subject to harsh weather conditions, our manufacturing solutions provide the quality and reliability that residents and homeowners demand.

Services

At Castle, we offer a comprehensive range of metal fabrication services underpinned by our commitment to precision, quality, and innovation. Our state-of-the-art facilities and skilled team enable us to deliver exceptional solutions ranging from intricate components to large-scale structures. We are experienced and excel in transforming metal in high quality functional products.

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Laser Cutting

Our latest cutting technology, including CNC laser cutting, allows us to achieve exceptional precision and consistency. This capability is crucial for manufacturing complex designs, such as decorative fins and custom metalwork, where even the slightest deviation can impact the final product.

Our high-accuracy cutting services ensure that every piece is cut to exact specifications, reducing waste and enhancing overall quality.

Precision waterjet cutting

Our precision water jet cutting services are ideal for producing intricate designs and complex shapes.

Precision water jet cutting is a versatile and efficient method for cutting a wide range of materials, including metals, cement sheets, composites, and stone. This process uses a high-pressure stream of water, often mixed with an abrasive substance, to make clean, precise cuts without generating heat or dust that could affect the material's properties. The prevention of dust not only ensures a cleaner work environment but also significantly reduces the likelihood of dust inhalation by factory employees, thereby improving their health and safety.

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CNC Routing

We offer precise CNC routing services to create accurate routes, cuts, and folds in sheet metal. This capability allows us to shape and fold panels into a variety of angles and configurations, meeting the exact specifications of your project.

This is perfect for custom metalwork and cladding materials where you need high-quality results with minimal waste. Our CNC Machines ensure that every piece meets the exact required specifications for its application.

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Welding

The base of any construction project, our welding services include both on-site and in-factory options, allowing us to meet the specific needs of each project.

We have only the most experienced and skilled professionals who utilise industry-leading techniques and equipment to ensure strong, clean welds that are the epitome of quality and safety. Whether it is structural steel fabrication or decorative metal work, our metal welding services guarantee superior results.

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Forming

Transforming flat metal sheets into complex shapes is a core competency of our manufacturing process.

Our forming capabilities include press brake pressing, roll forming, and other bending techniques to create curved, angled, or three-dimensional components. Using advanced machinery and techniques, we can form metal with precision and consistency, ensuring that every piece fits perfectly within its intended application.

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Powder coating

Enhance the longevity and performance of your metal components with our expert powder coating services. Whether for industrial metalwork or architectural cladding, our powder coating ensures superior durability and protection, extending the life and enhancing the appearance of your metal elements.

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feature projects

50 Barry Street

  • Type

    Residential

    Year

    2024

  • Address

    50 Barry Street, Carlton
    VIC 3053

    Cost

    $450,000

Molesworth

  • Type

    Multi-Res

    Year

    2024

    Size

    3,660 m2

  • Address

    Hains Street,
    North Melbourne, VIC

    Cost

    $1.4m

Jubilee Park Frankston

  • Type

    Commercial

    Year

    2024

    Size

    1,340 m2

  • Address

    83R-85R Hillcrest Rd,
    Frankston, VIC

    Cost

    $850000